The latest batch of customized heating elements shipped
2023-05-03
Customized Aluminum Die Casting Heater Heating Element
Cast-in heaters (casted heaters) are normally custom made. Quite often it is a formed tubular heater or coil casted into aluminum or bronze. For food products, cast-in heater can be sheathed in quartz, Incoloy or Inconel. The difference between aluminum and bronze is the process operating temperature and watt density. Aluminum is used up to 400 deg F and 100 watts per square inch, while bronze is used from 400 – 750 deg F and 60 watts per square inch. Air-cooled cast-in heaters operate with less maintenance and longer life than liquid-cooled cast-in heaters.
Cast heaters have usually a longer heater life than other heaters, but the investment costs are typically higher. For testing purposes, a cost efficient sand mold can be used to produce the first couple heaters.
Cast heaters have usually a longer heater life than other heaters, but the investment costs are typically higher. For testing purposes, a cost efficient sand mold can be used to produce the first couple heaters.
Features
1.cast aluminum surface power density 2.5-4.5w / cm2, maximum operating temperature 400-500 °C;
2.cast copper surface power density 3.5-5.0w / cm2, maximum operating temperature 600-700 °C;
3.cast iron surface power density 4.5-6.0w / cm2, maximum operating temperature 800-850 °C.
2.cast copper surface power density 3.5-5.0w / cm2, maximum operating temperature 600-700 °C;
3.cast iron surface power density 4.5-6.0w / cm2, maximum operating temperature 800-850 °C.
Advantages of Using Cast-In Heaters
Cast-in heaters are a desirable choice due to their durability. These robust heaters can withstand almost any environment. Additionally, cast-in heaters have the following benefits:
* Cast-in heaters have a wide temperature range. Cast-in aluminum heaters can be used for applications up to 700°F (371°C). Cast-in bronze heaters can be used for applications up to 1400°F (769°C)
* Customization. Cast-in heaters can be manufactured with complex geometry to be used in custom applications. They can be integrated into a machine or process as a functional part, not just as a heater. This can save space in complex assemblies to efficiently ensure the heat is directed where it is needed
* Precision. Cast-in heaters can be machined to tight tolerances for precise applications
* Efficient method of heating. Element layout is optimized to ensure heat is transferred through the working surface for efficient heating.
* Designed for uniform heating. Heaters can be designed with multiple elements laid out in separate controlled zones for greater control of the heating process
Cast-in heaters are a desirable choice due to their durability. These robust heaters can withstand almost any environment. Additionally, cast-in heaters have the following benefits:
* Cast-in heaters have a wide temperature range. Cast-in aluminum heaters can be used for applications up to 700°F (371°C). Cast-in bronze heaters can be used for applications up to 1400°F (769°C)
* Customization. Cast-in heaters can be manufactured with complex geometry to be used in custom applications. They can be integrated into a machine or process as a functional part, not just as a heater. This can save space in complex assemblies to efficiently ensure the heat is directed where it is needed
* Precision. Cast-in heaters can be machined to tight tolerances for precise applications
* Efficient method of heating. Element layout is optimized to ensure heat is transferred through the working surface for efficient heating.
* Designed for uniform heating. Heaters can be designed with multiple elements laid out in separate controlled zones for greater control of the heating process
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item
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value
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Type
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Pipeline Heater
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Brand Name
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YULING
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Dimension(L*W*H)
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customzied
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Voltage
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220V
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Material
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Aluminum
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Material
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Aluminum
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Power
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220V1500W
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Function
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CAST-IN THERMAL COMPONENTS
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Keywords
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Die-casting heater
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MOQ
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1000Pcs
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Working temperature
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0-500
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